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Showing posts sorted by relevance for query hinge. Sort by date Show all posts
Showing posts sorted by relevance for query hinge. Sort by date Show all posts

Tuesday, July 5, 2022

Disorganized Progress

If I'm trying to describe my mini work atmosphere over the last week or so, I'd be using words like chaotic, scattered, disorganized, interrupted and uncharacteristically unsystematic. I mean, just as I would think I found my path and a direction to dedicate myself to, I'd remember some other important tasks that needed doing first. Trying to communicate my process and photos into a linear and understandable timeline will be challenging, but here goes...

The "progress" part.

I started off with the best intentions to get the staircases completely finished. I replicated the arch cutout in the stairway railings in Tinkercad, along with some fancy "carvings" so I could add a bit of dimensional detail. I got them printed and applied to the staircase railings.


3D printed details added to stair parts.

Second floor staircase railings.

I kept going with the stairs, adding trim and wallpaper, painting, aging, and dry fitting a bunch of times to help the fit or mark for ceiling paper and flooring. I also scanned one of the papers from the Grand Hotel paper pack, a stripe, printed it onto cotton, then made runners for the stairs. A stripe on turning staircases was probably a more challenging pattern than a floral would have been, but I think it came out fine. It has the same colors as the wallpaper, and I love it when florals/patterns/stripes/gingham match in a room.

Entry stairs.

Dry fitting to find and eliminate gaps.

Second floor staircase with embellishments and trim added,
painted, aged, carpeted and in place.

Both staircases in their places.

View of the landing.

It seemed like a good time to install the wallpaper to the entry/second floor hall. The sister paper to the stripe in the Grand Hotel pack was a floral that I really loved, but the scale was just way too large. I decided to scan it, reduce it, mirror it and print it onto matte photo paper.

Original papers in 12" x 12" dimensions.

Despite trying many settings and color adjustments on my printer, I just could not capture the worn/aged patina of the original. So, to make lemonade, I installed it, sealed it with Mod Podge Paper (which still blead the ink if I wasn't super gentle and tried not to go over the same spot twice) and then applied a brownish/yellow age wash. You can see in the photo below the paper between the window openings is not aged and the paper around it has been. I really liked the effect - it's totally in keeping with the time worn look I have envisioned for this project.

Wallpaper and wainscoting with age wash applied. Ageing always looks terrible
at first, but the trick is to keep going. Suddenly, it looks perfect and you look
like an expert instead of a really dumb crafter. 😊

To finish off the second floor staircase so that I could install it, I had to create the separation wall to the bedroom, paper it, add the stair stringer and trim and attach it. 


Bedroom wall attached, wallpapered and stair stringer/trim added to wall.

Then the bedroom side needed trims, painting and aging. I left room at the top and bottom for later baseboard and crown moldings.

Trims added to bedroom side of wall.

Painted and aged. Space left for baseboard and crown molding.

Russ lent me some long bar clamps so that I could get the staircase glued in and have the front wall and floor at perfect 90 degree angles. Sorry, there aren't any photos - I was pretty scattered!

Getting the staircase glued in was an essential step in creating the new walls and doorways to the bathroom/bedroom. I also had to install the wall separating the entry from the kitchen first. 

Front, first floor, center wall, foundations and entry/kitchen/bathroom
wall have been glued together. No more rickety-ness!

Second floor staircase has been glued to front wall and second floor.

Hooray for Russ' clamps! No gaps!

With the staircase installed, I could get accurate angles and measurements to create the new walls/doorways for the bathroom/bedroom. After looking at the kit's original plywood wall with tabs and doors cut into it, I decided it would be easier/cleaner to cut the new walls from illustration art boards. When doubled, they are just about exactly as thick as the kit's plywood.

Kit's original bedroom wall compared with doubled art board.

Once I knew what widths the doors would be, I cut the walls for the doorways. Once they were cut, and I knew how wide the doors and the frames had to be, I could create them in Tinkercad. But what style? I did some poking around to look at second empire interior doors. There were lots of styles to choose from, but I really liked this Divided Arch door from an This Old House article talking about choosing the right doors for your historical home. This door echoes the long, tall arched windows in the kit without having to be curved itself and therefore hard to hinge. Of course, I added extra details in keeping with the rest of the features in this house.


Divided arch door style typical of second empire homes.

My rendered interpretation of the double arched door.

I printed an inside and outside frame for each of the doorways. I also printed the doors in an inside and outside half so that the door is flat on the print bed. It is easier and cleaner to glue the sides together than to add support for the recesses and then clean it up after the print. I used the frames as the pattern to cut the door openings in the new walls.



You can see this was before the stairs were attached or trim added to the stairwell/bedroom wall.

Dry fit with exterior door frames attached to angled door walls.

When the exterior door frames were glued to the angled walls and the openings cut, I was able to glue them into the house. The bedroom's angled door wall was attached to the stairway wall, the bathroom's to the kit's entry/kitchen/bathroom dividing wall. This totally changed the angles the doors had to be placed at, so a new separating wall and dividing wall had to be cut. Once these were all tied together, they were stable and strong.

New configuration has less of an angle but leaves more room in the rooms.

Angled door walls attached, a coat of paint and trim added between.

View of second floor hallway through bedroom door.

View from both doorways. I won't install dividing wall until I have done the flooring.
More room for hands this way.

Here is what the doors look like printed and with a coat of paint. To hinge them, I will use pins: the top pin will be recessed into the door and into the wall, covered and secured by the interior door frame. The bottom hinge will be placed in a recess drilled into the floor. But I must complete the flooring first, so it might be a few steps down the road.

Door will swing in this way.

Door with doorframe.

My next steps will likely be to get all the wainscoting and trims installed in the entry and upstairs hall. Once that is finished, I can install the first floor's stairs and it's exterior wall. It's going to be a custom, piece by piece operation, and who knows what I'll remember that I forgot. I did get the entry's flooring, ceiling and ceiling rose installed. With a little luck, it might just be ornate enough for second empire in my next post.

Patterns from the paper pack created the ceiling paper collage.

3D printed ceiling rose. I don't think this ceiling will ever be seen
once the wall goes up. But we'll know it's there.

Lighting for this project is going to be another challenge. I will have to not only use up the 12 volt dollhouse lights that I have in my dwindling stash (and try to make them look second empire), but also come up with a few 3D printed fixtures to supplement. Test designs and prints to commence, soon. Looks like more disorganized progress is in my future, but what a fun adventure this is turning out to be!

Tally Ho!

xo xo,

Jodi

P.S. If anyone should need the Willowcrest instructions, just click the link for a .pdf which you can save to your computer.

Friday, December 15, 2017

Eliminating A Trip Hazard


Now that's what I call a trip hazard. And, it just doesn't look very realistic. So what to do? Well, there are a couple options I considered. One was to raise the floor up. The ceiling height of the Duplex Room Box is just over 10", so that wasn't an issue. I could have added some 3/16" floor joists, attached the wood floor to poster board and laid that on top of the joists. Or, I could eliminate the threshold and run the wood floors through the jamb. The only issue then is, how to secure the bottom door hinge, if I still wanted the door to open, and I do. So here's what I did...



Pulled the pin and prevented myself from losing track of it by taping it to the floor.



Poked a pin vice through the original hole to mark the spot for the new hinge hole.



Because the pin hole ended up so close to the edge, I added an extension strip to the doorway.



Then drilled out the hole.




To remove the threshold from the door frame, I clamped it to my miter box and sawed through each side.


I like to tape a scrap piece of wood into the bottom of my miter box. I don't like the using the grooves to hold my wood - it's never as steady as holding it up against the fence. Plus, having the scrap wood underneath prevents me from sawing through the metal, ruining my miter box and my saw blade!


Now that the threshold is gone, there's a gap.


Good place for a kick plate!





I cut and sanded a piece of 1/16" basswood to fit, then added pearls for rivets and a sticker as an embellishment. I painted a base coat of brown wash. followed by an aged bronze metallic coat followed by another brown wash. I dabbed with a Bounty paper towel and it left a cool pattern on the paint.




To install the door, I exchanged the original pin with a nail that was about the same gauge but a bit longer. I applied a little glue to the end of the nail before sliding it into the door, then tapped the head flush to the floor with an awl.



The door closes and opens perfectly and feels very sturdy! This method may present some bigger challenges on a real dollhouse with thicker wood and multiple floors. I guess I'll have to deal with that when I start back in on the New Orleans...



Door and windows finished and installed...


Dusky dark...


One side of the duplex is ready for whatever comes next! But first, the second duplex space!

And maybe, some photos of the Sweet Christmas Cottage with Ellie & Jim?

Back soon!
Jodi